Transfer Case locks up in High??? Help Please!


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Posted by Willy-N on Tuesday, December 24, 2002 at 2:17PM :

Here is the problem; Works great in low range, shifts in and out of 4 wheel drive nice but if you try to put it in high range it locks tight! Dose not mater if in 4 wheel or not. I pulled the emergency brake hub side cover off and this is where the problem seems to be. What I find is when the fork moves the center small gear over to go into high range it is not releasing the low range gear into free wheel? Then it just locks up. The center shaft gear that slides into the center of the high range gear moves over great and has no chips or wear on it. Nothing looks abnormal on the gears at all. What would cause the Low Range gear to not release to free wheel? There was no chips or metal fillings in the case at all nice and clean. The manuals are not clear on how it shifts between gears and has nothing in the trouble shoot section on this? Help! I will dig into this more when I get home from Paragliding in a 2 seater with a freind if he dose not crash it while we are flying over the house. Thanks, Mark H.



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